KYmach twin-screw extruders are ideal for compounding high-performance plastics, including high-temperature, magnetic, and carbon fiber-reinforced materials. Our solutions deliver precise mixing, stable throughput, and high-quality pellets for electronics, aerospace, and military applications.
Overview of High-Performance Plastics
Twin-screw extrusion is widely used for compounding high-performance polymers and specialty materials. These advanced materials are essential for applications in electronics, electrical engineering, aerospace, and defense industries.
High-performance plastics often require precise blending, high-temperature processing, and the incorporation of functional fillers such as carbon fibers or magnetic powders. Twin-screw extrusion enables uniform dispersion, excellent thermal stability, and consistent material properties.
Applications
1. High-Temperature Plastics
Materials designed to maintain mechanical and thermal performance under elevated temperatures for industrial and electronic applications.
2. Magnetic Materials
Plastics compounded with magnetic fillers for electrical motors, sensors, and other electromagnetic components.
3. Carbon Fiber-Reinforced Plastics
High-strength, lightweight materials for aerospace, automotive, and structural applications.
Process solution
High-Performance Plastic Compounding Process
Material Handling and Metering
Raw materials are accurately measured using gravimetric or volumetric feeders to enable consistent formulation.
Material Addition and Compounding
Materials are fed into the twin-screw extruder where melting, mixing, and homogenization occur. The extruder’s screw design enables proper dispersion of fillers and additives.
Pelletizing
The compounded melt is cooled, extruded, and pelletized to produce uniform high-performance plastic pellets ready for downstream processing.
Equipment options
| Model | Screw Diameter(mm) | Max. screw speed(rpm) | L/D | Motor Power (KW) | Throughput(kg/h) |
| SK26 | 26 | 600/1000 | 40-52 | 18.5/30 | 10-50 |
| SK36 | 36 | 600/900 | 40-52 | 37/55 | 50-200 |
| SK53 | 51 | 600/900 | 40-52 | 110/160 | 200-400 |
| SK63 | 63 | 600/900 | 40-52 | 200/315 | 400-700 |
| SK73 | 73 | 600/900 | 40-52 | 315/450 | 600-1000 |
Why Choose KYmach for High-Performance Plastics?
- Precise gravimetric feeding and additive dosing for exact formulations
- Twin-screw compounding enables uniform dispersion of fillers and functional materials
- High-temperature processing capability for specialty plastics
- Stable throughput for large-scale production
- Global service and support for electronics, aerospace, and defense industries
